Benchmarking Hybrid Deep Learning Architectures for Predictive Maintenance in Industry 4.0

Zhengyang, Gu, Joseph E. Hernandez, Thomas Cook, John Burtenshaw +2

Predictive maintenance in Industry 4.0 refers to using data from sensors, machines, and production systems to estimate when equipment is likely to fail, so maintenance can be planned before a breakdown occurs [1]. However, a model that predicts maintenance may work perfectly in the lab but fail unexpectedly when applied to real factory data [2]. To solve this "reliability" gap, we evaluated six deep learning architectures across more than 700 experimental runs. We focused on the two dominant approaches in the field: Recurrent Neural Networks (RNNs), which process data step-by-step, like reading a sentence [3], and Transformers, a recent dominant approach, which look at the entire sequence at once to spot important connections [4]. We examined whether Transformers still outperform recurrent neural networks (RNNs) when the data includes noise [5]. We found that while Transformers excelled at tracking stable, slow-moving processes, they tend to overreact to chaotic data, mistakenly taking sensor noise for meaningful signals [6]. We also found that the hybrid method that combines a Long Short-Term Memory (LSTM) layer with a Transformer layer is more resilient to noisy data from…