An Automated and Reproducible Workflow for Crack Identification and Damage Assessment of Fusion Materials

Rinkle Juneja, Viktor Reshniak, Richard K. Archibald, John W. Duggan, Gregory R. Watson +2

Post-exposure microscopy is central to qualification of fusion materials. However, manual analysis does not scale to the volume, heterogeneity, and multiresolution character of modern fusion-materials campaigns. To address this challenge, we present a reproducible workflow, implemented in the Galaxy scientific workflow environment, for automated crack identification and quantitative damage assessment from scanning electron microscopy images. The workflow processes SEM images and experimental metadata to identify cracks, quantify damage, and retain the intermediate products and processing history needed for reproducibility. Outputs include crack masks, skeletonized crack networks, quality-control visualizations, and scalar damage descriptors. The method is designed to operate without image-specific parameter tuning across tungsten grades, microstructures, magnifications, and damage states. We demonstrate the workflow on a sparse electron-beam thermal-shock dataset containing 418 images from 114 experiments spanning five tungsten grades and three microstructural states. We define a crack-density descriptor, which provides standardized inputs for downstream machine-learning…