A Physics-Informed Hybrid Forward-Inverse Machine Learning Framework for High-Dimensional Sparse Recipe Reconstruction

Md. Muqtadir Fuad, Md. Istiak Adnan, Ridwan Al Aziz

High-dimensional sparse recipe formulation in process industries involves nonlinear association of various covariates, bounded by sparsity constraints and multi-criteria tolerances. Traditional physics-based classical methods (such as Kubelka-Munk) fail to generate sparse candidate recipes properly due to their simplified assumptions and industrial process variations. This study proposes a hybrid physics-informed uncertainty-aware framework that is structured into three modules: (a) Module A, a multi-target forward quality model; (b) Module B, a sparse inverse reconstructor; and (c) Module C, a feasibility-constrained ranking layer. Then it has been validated in an industrial textile dyeing context with recipe-grouped cross-validation under multi-illuminant quality assessment comprising process and production information, target reflectance, K/S values, and spectral descriptors. Histogram Gradient Boosting (HGB) with spectral-only features ($R_λ$, K/S) and Gradient Boosting Regressor (GBDT) with recipe-process features outperforms other configurations with out-of-Fold MAE of 0.1655 and 0.1523 in the forward quality model. For inverse reconstruction, a component-wise median blend…