Cross-Material Magnetic Core Loss Prediction via Operating-Condition Matching and Partial Optimal Transport

Cong Yao, Yu Zheng, Zehao Hou, Rui Xu

Cross-material magnetic core loss prediction requires adapting to new material responses with limited measurements. Global feature alignment overlooks differences in source and target excitation coverage. This motivates selecting comparable samples and controlling each source measurement's alignment contribution. This paper proposes T-PCOT, a Transformer transfer method based on condition-supported partial optimal transport. Frequency, flux excursion, temperature, and waveform descriptors define a sparse graph of comparable operating conditions. A capacity-constrained transport plan distributes alignment across source measurements and leaves costly target mass unmatched. The plan is constructed from measured inputs before training and guides local waveform-feature consistency. An importance-weighted sampling scheme preserves both uniform source regression and the transport objective during minibatch optimization. Experiments on three material pairs and three target label budgets show that T-PCOT reduces mean relative error (MRE) and 95th-percentile error (P95) relative to Transformer-based multiple-kernel maximum mean discrepancy (T-MKMMD) in all nine comparisons. Macro MRE…