Hyperreduction accelerates finite element model updating for the discovery of neural materials

Hagen Holthusen, Matthias Knipper, Kevin Linka

Finite element model updating is among the most general approaches to discover constitutive models from structural experiments: since the displacement field is computed rather than measured, it accommodates arbitrary geometries, boundary conditions, and sparse or noisy data. However, every loss evaluation requires a nonlinear finite element solve per load step, and training neural materials requires many such evaluations. Intrusive model order reduction lowers this cost while retaining boundary conditions and variational structure. How can a reduced model remain accurate while the network weights change at every training step? We combine proper orthogonal decomposition and energy-conserving sampling and weighting with adjoint sensitivities of the reduced model, and adapt both the trial space and the sampled elements along the optimization path. The constitutive law is a polyconvex neural network: a logarithmic normalization term, together with a zero-anchored input convex architecture and a growth term, renders the energy polyconvex, coercive, and non-negative by construction, independent of the trained weights. We demonstrate the approach on two experimental datasets and one…