Spectrogram-Based CNN Autoencoder for One-Class Anomaly Detection in Machining Vibration Signals

Sebastian Zeleny, Christian Gawron

This work presents a one-class anomaly detection framework for vibration-based condition monitoring in machining processes using a convolutional neural network autoencoder. Three-axis vibration signals acquired during industrial broaching are transformed into time--frequency spectrograms and combined into a compact three-channel representation, enabling convolutional feature learning on multivariate time-series data. The autoencoder is trained exclusively on normal process data and detects anomalous strokes based on reconstruction errors. Labeled validation data are used for threshold calibration and an independent test set is reserved for final performance evaluation. To improve sensitivity to short-lived process instabilities such as chatter, a localized residual-based metric termed Segmented Vertical Error (SVE) is introduced. Experimental results on approximately 10{,}000 broaching strokes show a clear separation between normal and anomalous process conditions under strong class imbalance. The processing pipeline is additionally evaluated on an external public turning dataset as a proof of concept, indicating preliminary applicability beyond the original broaching setup. The…